100 MOQ Mailer Boxes · Free Design · DHL 2-4 Day Global · ZprintPro

Custom mailer boxes designed for US small business, DTC brands, and cross-border e-commerce. Free design mockup, no setup fees, and Free Shipping on US orders over $99. Every order ships from our Asia factory with 4-day delivery to the lower 48 states. ISO 9001 certified production with full FDA compliance where applicable. Mailer Boxes are widely used across gift packaging and luxury retail boxes, cosmetic and skincare product packaging, and DTC e-commerce shipping and subscription boxes — whether you are launching a new product line, refreshing your retail shelf presence, or shipping promotional materials to a nationwide customer base. The packaging market rewards brands that ship fast, iterate often, and stay under tight unit-cost targets — that is exactly what our mailer boxes service is built for. Material options include 350g coated card with matte lamination (standard box) for everyday high-volume use, Corrugated B-flute (heavy-duty shipping box) for premium applications, and Rigid setup box with magnetic closure (premium gift) for specialty projects. All three are FSC-certified paper, soy-based ink and FDA-safe for indirect food contact (food-grade options), so you can ship into the US market without compliance friction. Print finishes include matte lamination, gloss lamination, spot UV, foil stamping, and full-color CMYK plus white ink where supported. Submit print-ready files (300 DPI, CMYK, 3mm bleed, outlined fonts) and we ship a free digital proof within 2 hours. If you do not have design files yet, our in-house design team will mock up your concept at no charge — just share your brand colors, logo, and any reference photos via WhatsApp. We also offer free dieline templates for every standard size. Pricing is transparent: 100-piece minimum, no setup fees, no plate fees, and Free Shipping on US orders over $99. Standard turnaround is 4 business days for production plus 4-day USA delivery. Rush orders (24-hour proof plus 2-day production) available for an additional 20%. Get an instant quote via the 30-second AI estimator on the product page, or message us on WhatsApp for a custom run. **FAQ** **Q1: What box styles are available?** Tuck-end boxes (auto-lock, straight tuck, reverse tuck), setup boxes (rigid lid-and-base), magnetic closure boxes, drawer/slider boxes, mailer boxes (corrugated), and custom die-cut shapes. We provide free dieline templates for all standard styles. **Q2: What is the minimum order quantity?** 100 boxes minimum (no setup fees, no die fees for standard sizes). Custom sizes / die-cut MOQ is 500. Standard production 5-7 business days plus 4-day USA delivery. **Q3: Can I get a 3D mockup before bulk order?** Yes — we send a free 3D render within 4 hours of file submission. For physical samples, we offer a paid sample pack ($49) shipped via DHL Express with your custom design on the actual box stock. **Q4: Are the boxes safe for food products?** Our food-grade box options use FDA-safe adhesive and food-contact-safe inks, certified for indirect food contact (oatmeal, tea, chocolate, snacks). For direct food contact (candy bars, fresh fruit), we offer specialized food-grade linings. Share your food product type and we will recommend the right stock. Ready to print? Get a free digital proof in 2 hours — WhatsApp us at +1 982 808 5133 or use the 30-second AI quote button on this page. Same-day USA pickup available for orders placed before 11 AM EST in major US cities.